Source code for watertap.examples.flowsheets.case_studies.wastewater_resource_recovery.dye_desalination.dye_desalination_withRO

###############################################################################
# WaterTAP Copyright (c) 2021, The Regents of the University of California,
# through Lawrence Berkeley National Laboratory, Oak Ridge National
# Laboratory, National Renewable Energy Laboratory, and National Energy
# Technology Laboratory (subject to receipt of any required approvals from
# the U.S. Dept. of Energy). All rights reserved.
#
# Please see the files COPYRIGHT.md and LICENSE.md for full copyright and license
# information, respectively. These files are also available online at the URL
# "https://github.com/watertap-org/watertap/"
#
###############################################################################
import os
from pyomo.environ import (
    ConcreteModel,
    Block,
    Expression,
    Objective,
    value,
    TransformationFactory,
    units as pyunits,
    assert_optimal_termination,
)
from pyomo.network import Arc, SequentialDecomposition
from pyomo.util.check_units import assert_units_consistent

from idaes.core import FlowsheetBlock
from idaes.core.solvers import get_solver
from idaes.core.util.initialization import propagate_state

import idaes.core.util.scaling as iscale
from idaes.models.unit_models import (
    Mixer,
    Separator,
    Product,
    Feed,
    Translator,
    MomentumMixingType,
)
from idaes.core import UnitModelCostingBlock

from watertap.unit_models.pressure_exchanger import PressureExchanger
from watertap.unit_models.pressure_changer import Pump, EnergyRecoveryDevice
from watertap.core.util.initialization import assert_degrees_of_freedom

import watertap.property_models.seawater_prop_pack as prop_SW
from watertap.unit_models.reverse_osmosis_0D import (
    ReverseOsmosis0D,
    ConcentrationPolarizationType,
    MassTransferCoefficient,
    PressureChangeType,
)
from watertap.core.wt_database import Database
import watertap.core.zero_order_properties as prop_ZO
from watertap.unit_models.zero_order import (
    FeedZO,
    PumpElectricityZO,
    NanofiltrationZO,
    SecondaryTreatmentWWTPZO,
)
from watertap.core.zero_order_costing import ZeroOrderCosting
from watertap.costing import WaterTAPCosting


def main():
    m = build()
    set_operating_conditions(m)

    assert_degrees_of_freedom(m, 0)
    assert_units_consistent(m)

    initialize_system(m)
    assert_degrees_of_freedom(m, 0)

    results = solve(m)

    add_costing(m)
    initialize_costing(m)
    assert_degrees_of_freedom(m, 0)  # ensures problem is square

    optimize_operation(m)  # unfixes specific variables for cost optimization

    solve(m)
    display_results(m)
    display_costing(m)

    return m, results


def build():
    # flowsheet set up
    m = ConcreteModel()
    m.db = Database()

    m.fs = FlowsheetBlock(dynamic=False)

    # define property packages
    m.fs.prop_nf = prop_ZO.WaterParameterBlock(solute_list=["dye", "tds"])
    m.fs.prop_ro = prop_SW.SeawaterParameterBlock()

    # define blocks
    prtrt = m.fs.pretreatment = Block()
    dye_sep = m.fs.dye_separation = Block()
    desal = m.fs.desalination = Block()

    # define flowsheet inlets and outlets
    m.fs.feed = FeedZO(property_package=m.fs.prop_nf)
    m.fs.wwt_retentate = Product(property_package=m.fs.prop_nf)
    m.fs.dye_retentate = Product(property_package=m.fs.prop_nf)
    m.fs.permeate = Product(property_package=m.fs.prop_ro)
    m.fs.brine = Product(property_package=m.fs.prop_ro)

    # pretreatment
    prtrt.wwtp = SecondaryTreatmentWWTPZO(
        property_package=m.fs.prop_nf, database=m.db, process_subtype="default"
    )

    # nanofiltration components
    dye_sep.P1 = PumpElectricityZO(
        property_package=m.fs.prop_nf, database=m.db, process_subtype="default"
    )

    dye_sep.nanofiltration = NanofiltrationZO(
        property_package=m.fs.prop_nf,
        database=m.db,
        process_subtype="rHGO_dye_rejection",
    )

    # reverse osmosis components

    desal.P2 = Pump(property_package=m.fs.prop_ro)
    desal.RO = ReverseOsmosis0D(
        property_package=m.fs.prop_ro,
        has_pressure_change=True,
        pressure_change_type=PressureChangeType.calculated,
        mass_transfer_coefficient=MassTransferCoefficient.calculated,
        concentration_polarization_type=ConcentrationPolarizationType.calculated,
    )

    desal.RO.width.setub(2000)
    desal.RO.area.setub(20000)

    desal.S1 = Separator(property_package=m.fs.prop_ro, outlet_list=["P2", "PXR"])
    desal.M1 = Mixer(
        property_package=m.fs.prop_ro,
        momentum_mixing_type=MomentumMixingType.equality,
        inlet_list=["P2", "P3"],
    )
    desal.PXR = PressureExchanger(property_package=m.fs.prop_ro)
    desal.P3 = Pump(property_package=m.fs.prop_ro)

    # translator blocks
    m.fs.tb_nf_ro = Translator(
        inlet_property_package=m.fs.prop_nf, outlet_property_package=m.fs.prop_ro
    )

    # since the dye << tds: Assume RO_TDS = NF_tds + NF_dye
    @m.fs.tb_nf_ro.Constraint(["H2O", "dye"])
    def eq_flow_mass_comp(blk, j):
        if j == "dye":
            return (
                blk.properties_in[0].flow_mass_comp["dye"]
                + blk.properties_in[0].flow_mass_comp["tds"]
                == blk.properties_out[0].flow_mass_phase_comp["Liq", "TDS"]
            )
        else:
            return (
                blk.properties_in[0].flow_mass_comp["H2O"]
                == blk.properties_out[0].flow_mass_phase_comp["Liq", "H2O"]
            )

    # connections
    m.fs.s_feed = Arc(source=m.fs.feed.outlet, destination=prtrt.wwtp.inlet)
    prtrt.s01 = Arc(source=prtrt.wwtp.treated, destination=dye_sep.P1.inlet)
    prtrt.s02 = Arc(source=prtrt.wwtp.byproduct, destination=m.fs.wwt_retentate.inlet)
    dye_sep.s01 = Arc(
        source=dye_sep.P1.outlet, destination=dye_sep.nanofiltration.inlet
    )
    dye_sep.s02 = Arc(
        source=dye_sep.nanofiltration.byproduct, destination=m.fs.dye_retentate.inlet
    )
    m.fs.s_nf = Arc(
        source=dye_sep.nanofiltration.treated, destination=m.fs.tb_nf_ro.inlet
    )

    m.fs.s_ro = Arc(source=m.fs.tb_nf_ro.outlet, destination=desal.S1.inlet)
    desal.s01 = Arc(source=desal.S1.P2, destination=desal.P2.inlet)
    desal.s02 = Arc(source=desal.P2.outlet, destination=desal.M1.P2)
    desal.s03 = Arc(source=desal.M1.outlet, destination=desal.RO.inlet)
    desal.s04 = Arc(
        source=desal.RO.retentate, destination=desal.PXR.high_pressure_inlet
    )
    desal.s05 = Arc(source=desal.S1.PXR, destination=desal.PXR.low_pressure_inlet)
    desal.s06 = Arc(source=desal.PXR.low_pressure_outlet, destination=desal.P3.inlet)
    desal.s07 = Arc(source=desal.P3.outlet, destination=desal.M1.P3)
    m.fs.s_disposal = Arc(
        source=desal.PXR.high_pressure_outlet, destination=m.fs.brine.inlet
    )

    m.fs.s_permeate = Arc(source=desal.RO.permeate, destination=m.fs.permeate.inlet)

    TransformationFactory("network.expand_arcs").apply_to(m)

    # scaling
    m.fs.prop_ro.set_default_scaling("flow_mass_phase_comp", 1e-3, index=("Liq", "H2O"))
    m.fs.prop_ro.set_default_scaling("flow_mass_phase_comp", 1e-1, index=("Liq", "TDS"))

    # set unit model values
    iscale.set_scaling_factor(desal.P2.control_volume.work, 1e-5)
    iscale.set_scaling_factor(desal.RO.area, 1e-4)
    iscale.set_scaling_factor(desal.P3.control_volume.work, 1e-5)
    iscale.set_scaling_factor(desal.PXR.low_pressure_side.work, 1e-5)
    iscale.set_scaling_factor(desal.PXR.high_pressure_side.work, 1e-5)

    # calculate and propagate scaling factors
    iscale.calculate_scaling_factors(m)
    return m


def set_operating_conditions(m):
    prtrt = m.fs.pretreatment
    dye_sep = m.fs.dye_separation
    desal = m.fs.desalination

    # feed
    flow_vol = 120 / 3600 * pyunits.m**3 / pyunits.s
    conc_mass_dye = 2.5 * pyunits.kg / pyunits.m**3
    conc_mass_tds = 50.0 * pyunits.kg / pyunits.m**3
    temperature = 298 * pyunits.K
    pressure = 101325 * pyunits.Pa

    m.fs.feed.flow_vol[0].fix(flow_vol)
    m.fs.feed.conc_mass_comp[0, "dye"].fix(conc_mass_dye)
    m.fs.feed.conc_mass_comp[0, "tds"].fix(conc_mass_tds)
    solve(m.fs.feed)

    # pretreatment
    prtrt.wwtp.load_parameters_from_database(use_default_removal=True)

    # nanofiltration
    dye_sep.nanofiltration.load_parameters_from_database(use_default_removal=True)

    # nf pump
    dye_sep.P1.load_parameters_from_database(use_default_removal=True)
    dye_sep.P1.applied_pressure.fix(
        dye_sep.nanofiltration.applied_pressure.get_values()[0]
    )
    dye_sep.P1.lift_height.unfix()

    # desalination
    desal.P2.efficiency_pump.fix(0.80)
    operating_pressure = 70e5 * pyunits.Pa
    desal.P2.control_volume.properties_out[0].pressure.fix(operating_pressure)
    desal.RO.A_comp.fix(4.2e-12)  # membrane water permeability
    desal.RO.B_comp.fix(3.5e-8)  # membrane salt permeability
    desal.RO.feed_side.channel_height.fix(1e-3)  # channel height in membrane stage [m]
    desal.RO.feed_side.spacer_porosity.fix(
        0.97
    )  # spacer porosity in membrane stage [-]
    desal.RO.permeate.pressure[0].fix(pressure)  # atmospheric pressure [Pa]
    desal.RO.feed_side.velocity[0, 0].fix(0.25)
    desal.RO.recovery_vol_phase[0, "Liq"].fix(0.5)
    m.fs.tb_nf_ro.properties_out[0].temperature.fix(temperature)
    m.fs.tb_nf_ro.properties_out[0].pressure.fix(pressure)

    # pressure exchanger
    desal.PXR.efficiency_pressure_exchanger.fix(0.95)
    # booster pump
    desal.P3.efficiency_pump.fix(0.80)

    return


def initialize_system(m):
    prtrt = m.fs.pretreatment
    dye_sep = m.fs.dye_separation
    desal = m.fs.desalination

    # initialize feed
    solve(m.fs.feed)

    # pretreatment
    propagate_state(m.fs.s_feed)
    s = SequentialDecomposition()
    s.options.tear_set = []
    s.options.iterLim = 1
    s.run(prtrt, lambda u: u.initialize())

    # initialized nf
    propagate_state(prtrt.s01)
    seq = SequentialDecomposition()
    seq.options.tear_set = []
    seq.options.iterLim = 1
    seq.run(dye_sep, lambda u: u.initialize())

    # initialize ro
    propagate_state(m.fs.s_nf)
    propagate_state(m.fs.s_ro)
    propagate_state(desal.s01)
    propagate_state(m.fs.s_disposal)
    propagate_state(m.fs.s_permeate)

    m.fs.tb_nf_ro.properties_out[0].flow_mass_phase_comp["Liq", "H2O"] = value(
        m.fs.tb_nf_ro.properties_in[0].flow_mass_comp["H2O"]
    )
    m.fs.tb_nf_ro.properties_out[0].flow_mass_phase_comp["Liq", "TDS"] = value(
        m.fs.tb_nf_ro.properties_in[0].flow_mass_comp["tds"]
    ) + value(m.fs.tb_nf_ro.properties_in[0].flow_mass_comp["dye"])

    desal.RO.feed_side.properties_in[0].flow_mass_phase_comp["Liq", "H2O"] = value(
        m.fs.tb_nf_ro.properties_out[0].flow_mass_phase_comp["Liq", "H2O"]
    )
    desal.RO.feed_side.properties_in[0].temperature = value(
        m.fs.tb_nf_ro.properties_out[0].temperature
    )
    desal.RO.feed_side.properties_in[0].pressure = value(
        desal.P2.control_volume.properties_out[0].pressure
    )
    desal.RO.initialize()
    solve(desal)
    return


[docs]def optimize_operation(m): """ Unfixes RO operating conditions and sets solver objective - Operating pressure: 1 - 83 bar - Crossflow velocity: 10 - 30 cm/s - Membrane area: 50 - 5000 m2 - Volumetric recovery: 10 - 75 % """ desal = m.fs.desalination # RO operating pressure desal.P2.control_volume.properties_out[0].pressure.unfix() desal.P2.control_volume.properties_out[0].pressure.setub( 8300000 ) # pressure vessel burst pressure desal.P2.control_volume.properties_out[0].pressure.setlb(100000) # RO inlet velocity desal.RO.feed_side.velocity[0, 0].unfix() desal.RO.feed_side.velocity[0, 0].setub(0.3) desal.RO.feed_side.velocity[0, 0].setlb(0.1) # RO membrane area desal.RO.area.unfix() desal.RO.area.setub(5000) desal.RO.area.setlb(50) # RO recovery - likely limited by operating pressure desal.RO.recovery_vol_phase[0, "Liq"].unfix() desal.RO.recovery_vol_phase[0, "Liq"].setub(0.99) desal.RO.recovery_vol_phase[0, "Liq"].setlb(0.1) # Permeate salt concentration constraint m.fs.permeate.properties[0].conc_mass_phase_comp["Liq", "TDS"].setub(0.5) m.fs.brine.properties[0].conc_mass_phase_comp m.fs.objective = Objective(expr=m.fs.LCOT) return
def solve(blk, solver=None, tee=False, check_termination=True): if solver is None: solver = get_solver() results = solver.solve(blk, tee=tee) if check_termination: assert_optimal_termination(results) return results def add_costing(m): prtrt = m.fs.pretreatment dye_sep = m.fs.dye_separation desal = m.fs.desalination # Zero order costing source_file = os.path.join( os.path.dirname(os.path.abspath(__file__)), "dye_desalination_global_costing.yaml", ) m.fs.zo_costing = ZeroOrderCosting(case_study_definition=source_file) m.fs.ro_costing = WaterTAPCosting() # cost nanofiltration module and pump prtrt.wwtp.costing = UnitModelCostingBlock(flowsheet_costing_block=m.fs.zo_costing) dye_sep.nanofiltration.costing = UnitModelCostingBlock( flowsheet_costing_block=m.fs.zo_costing ) dye_sep.P1.costing = UnitModelCostingBlock(flowsheet_costing_block=m.fs.zo_costing) # RO Train # RO equipment is costed using more detailed costing package desal.P2.costing = UnitModelCostingBlock( flowsheet_costing_block=m.fs.ro_costing, costing_method_arguments={"cost_electricity_flow": True}, ) desal.RO.costing = UnitModelCostingBlock(flowsheet_costing_block=m.fs.ro_costing) desal.M1.costing = UnitModelCostingBlock(flowsheet_costing_block=m.fs.ro_costing) desal.PXR.costing = UnitModelCostingBlock(flowsheet_costing_block=m.fs.ro_costing) desal.P3.costing = UnitModelCostingBlock( flowsheet_costing_block=m.fs.ro_costing, costing_method_arguments={"cost_electricity_flow": True}, ) m.fs.ro_costing.electricity_cost = value(m.fs.zo_costing.electricity_cost) m.fs.ro_costing.base_currency = pyunits.USD_2020 # Aggregate unit level costs and calculate overall process costs m.fs.zo_costing.cost_process() m.fs.ro_costing.cost_process() # Add specific energy consumption feed_flowrate = m.fs.feed.flow_vol[0] m.fs.zo_costing.add_electricity_intensity(feed_flowrate) m.fs.ro_costing.add_specific_energy_consumption(feed_flowrate) m.fs.specific_energy_intensity = Expression( expr=( m.fs.zo_costing.electricity_intensity + m.fs.ro_costing.specific_energy_consumption ), doc="Specific energy consumption of the treatment train on a feed flowrate basis [kWh/m3]", ) # Annual disposal of brine m.fs.brine_disposal_cost = Expression( expr=( m.fs.zo_costing.utilization_factor * ( m.fs.zo_costing.waste_disposal_cost * pyunits.convert( m.fs.brine.properties[0].flow_vol, to_units=pyunits.m**3 / m.fs.zo_costing.base_period, ) ) ), doc="Cost of disposing of brine waste", ) m.fs.sludge_disposal_cost = Expression( expr=( m.fs.zo_costing.utilization_factor * ( m.fs.zo_costing.waste_disposal_cost * pyunits.convert( m.fs.wwt_retentate.properties[0].flow_vol, to_units=pyunits.m**3 / m.fs.zo_costing.base_period, ) ) ), doc="Cost of disposing of waste water treatment plant sludge", ) m.fs.dye_recovery_revenue = Expression( expr=( m.fs.zo_costing.utilization_factor * m.fs.zo_costing.dye_mass_cost * pyunits.convert( m.fs.dye_retentate.flow_mass_comp[0, "dye"], to_units=pyunits.kg / m.fs.zo_costing.base_period, ) ), doc="Savings from dye recovered back to the plant", ) m.fs.water_recovery_revenue = Expression( expr=( m.fs.zo_costing.utilization_factor * m.fs.zo_costing.recovered_water_cost * pyunits.convert( m.fs.permeate.properties[0].flow_vol, to_units=pyunits.m**3 / m.fs.zo_costing.base_period, ) ), doc="Savings from water recovered back to the plant", ) # Combine results from costing packages and calculate overall metrics @m.fs.Expression(doc="Total capital cost of the treatment train") def total_capital_cost(b): return pyunits.convert( m.fs.zo_costing.total_capital_cost, to_units=pyunits.USD_2020 ) + pyunits.convert( m.fs.ro_costing.total_capital_cost, to_units=pyunits.USD_2020 ) @m.fs.Expression(doc="Total operating cost of the treatment train") def total_operating_cost(b): return ( pyunits.convert( m.fs.zo_costing.total_fixed_operating_cost, to_units=pyunits.USD_2020 / pyunits.year, ) + pyunits.convert( m.fs.zo_costing.total_variable_operating_cost, to_units=pyunits.USD_2020 / pyunits.year, ) + pyunits.convert( m.fs.ro_costing.total_operating_cost, to_units=pyunits.USD_2020 / pyunits.year, ) ) @m.fs.Expression(doc="Total cost of water/dye recovered and brine/sludge disposed") def total_externalities(b): return pyunits.convert( m.fs.water_recovery_revenue + m.fs.dye_recovery_revenue - m.fs.brine_disposal_cost - m.fs.sludge_disposal_cost, to_units=pyunits.USD_2020 / pyunits.year, ) @m.fs.Expression( doc="Levelized cost of treatment with respect to volumetric feed flow" ) def LCOT(b): return ( b.total_capital_cost * b.zo_costing.capital_recovery_factor + b.total_operating_cost - b.total_externalities ) / ( pyunits.convert( b.feed.properties[0].flow_vol, to_units=pyunits.m**3 / pyunits.year, ) * b.zo_costing.utilization_factor ) @m.fs.Expression( doc="Levelized cost of treatment with respect to volumetric feed flow, not including externalities" ) def LCOT_wo_revenue(b): return ( b.total_capital_cost * b.zo_costing.capital_recovery_factor + b.total_operating_cost ) / ( pyunits.convert( b.feed.properties[0].flow_vol, to_units=pyunits.m**3 / pyunits.year, ) * b.zo_costing.utilization_factor ) @m.fs.Expression( doc="Levelized cost of water with respect to volumetric permeate flow" ) def LCOW(b): return ( b.total_capital_cost * b.zo_costing.capital_recovery_factor + b.total_operating_cost - pyunits.convert( m.fs.dye_recovery_revenue - m.fs.brine_disposal_cost - m.fs.sludge_disposal_cost, to_units=pyunits.USD_2020 / pyunits.year, ) ) / ( pyunits.convert( b.permeate.properties[0].flow_vol, to_units=pyunits.m**3 / pyunits.year, ) * b.zo_costing.utilization_factor ) @m.fs.Expression( doc="Levelized cost of water with respect to volumetric permeate flow" ) def LCOW_wo_revenue(b): return ( b.total_capital_cost * b.zo_costing.capital_recovery_factor + b.total_operating_cost ) / ( pyunits.convert( b.permeate.properties[0].flow_vol, to_units=pyunits.m**3 / pyunits.year, ) * b.zo_costing.utilization_factor ) assert_units_consistent(m) return def initialize_costing(m): m.fs.zo_costing.initialize() m.fs.ro_costing.initialize() return def display_results(m): print("\nUnit models:") m.fs.pretreatment.wwtp.report() m.fs.dye_separation.P1.report() m.fs.dye_separation.nanofiltration.report() m.fs.desalination.RO.report() print("\nStreams:") flow_list = ["feed", "wwt_retentate", "dye_retentate"] for f in flow_list: m.fs.component(f).report() dye_retentate_vol_flowrate = value( pyunits.convert( m.fs.dye_retentate.properties[0].flow_vol, to_units=pyunits.m**3 / pyunits.hr, ) ) wwt_retentate_vol_flowrate = value( pyunits.convert( m.fs.wwt_retentate.properties[0].flow_vol, to_units=pyunits.m**3 / pyunits.hr, ) ) permeate_salt_concentration = ( m.fs.permeate.properties[0].conc_mass_phase_comp["Liq", "TDS"].value ) permeate_vol_flowrate = value( pyunits.convert( m.fs.permeate.properties[0].flow_vol, to_units=pyunits.m**3 / pyunits.hr ) ) brine_salt_concentration = ( m.fs.brine.properties[0].conc_mass_phase_comp["Liq", "TDS"].value ) brine_vol_flowrate = value( pyunits.convert( m.fs.brine.properties[0].flow_vol, to_units=pyunits.m**3 / pyunits.hr ) ) print(f"\nPermeate volumetric flowrate: {permeate_vol_flowrate : .3f} m3/hr") print(f"Permeate salt concentration: {permeate_salt_concentration : .3f} g/l") print(f"\nBrine volumetric flowrate: {brine_vol_flowrate : .3f} m3/hr") print(f"Brine salt concentration: {brine_salt_concentration : .3f} g/l") print(f"\nWastewater volumetric flowrate: {wwt_retentate_vol_flowrate : .3f} m3/hr") print( f"\nRecovered dye volumetric flowrate: {dye_retentate_vol_flowrate : .3f} m3/hr" ) print("\nSystem Recovery:") sys_dye_recovery = ( m.fs.dye_retentate.flow_mass_comp[0, "dye"]() / m.fs.feed.flow_mass_comp[0, "dye"]() ) sys_water_recovery = ( m.fs.permeate.flow_mass_phase_comp[0, "Liq", "H2O"]() / m.fs.feed.flow_mass_comp[0, "H2O"]() ) print(f"System dye recovery: {sys_dye_recovery*100 : .3f} %") print(f"System water recovery: {sys_water_recovery*100 : .3f} %") return def display_costing(m): capex = value(pyunits.convert(m.fs.total_capital_cost, to_units=pyunits.MUSD_2020)) wwtp_capex = value( pyunits.convert( m.fs.pretreatment.wwtp.costing.capital_cost, to_units=pyunits.USD_2020 ) ) nf_capex = value( pyunits.convert( m.fs.dye_separation.nanofiltration.costing.capital_cost + m.fs.dye_separation.P1.costing.capital_cost, to_units=pyunits.USD_2020, ) ) ro_capex = value( pyunits.convert(m.fs.ro_costing.total_capital_cost, to_units=pyunits.USD_2020) ) opex = value( pyunits.convert( m.fs.total_operating_cost, to_units=pyunits.MUSD_2020 / pyunits.year ) ) # this model only considers the energy cost contribution to operating cost wwtp_opex = value( m.fs.pretreatment.wwtp.energy_electric_flow_vol_inlet * m.fs.zo_costing.electricity_cost * m.fs.zo_costing.utilization_factor * pyunits.convert(m.fs.feed.flow_vol[0], to_units=pyunits.m**3 / pyunits.year) ) nf_opex = ( value( pyunits.convert( m.fs.zo_costing.total_operating_cost, to_units=pyunits.USD_2020 / pyunits.year, ) ) - wwtp_opex ) ro_opex = value( pyunits.convert( m.fs.ro_costing.total_operating_cost, to_units=pyunits.USD_2020 / pyunits.year, ) ) externalities = value( pyunits.convert( m.fs.total_externalities, to_units=pyunits.MUSD_2020 / pyunits.year ) ) wrr = value( pyunits.convert( m.fs.water_recovery_revenue, to_units=pyunits.USD_2020 / pyunits.year ) ) drr = value( pyunits.convert( m.fs.dye_recovery_revenue, to_units=pyunits.USD_2020 / pyunits.year ) ) bdc = value( pyunits.convert( m.fs.brine_disposal_cost, to_units=pyunits.USD_2020 / pyunits.year ) ) sdc = value( pyunits.convert( m.fs.sludge_disposal_cost, to_units=pyunits.USD_2020 / pyunits.year ) ) # normalized costs feed_flowrate = value( pyunits.convert( m.fs.feed.properties[0].flow_vol, to_units=pyunits.m**3 / pyunits.hr ) ) capex_norm = ( value(pyunits.convert(m.fs.total_capital_cost, to_units=pyunits.USD_2020)) / feed_flowrate ) annual_investment = value( pyunits.convert( m.fs.total_capital_cost * m.fs.zo_costing.capital_recovery_factor + m.fs.total_operating_cost, to_units=pyunits.USD_2020 / pyunits.year, ) ) opex_fraction = ( 100 * value( pyunits.convert( m.fs.total_operating_cost, to_units=pyunits.USD_2020 / pyunits.year ) ) / annual_investment ) lcot = value(pyunits.convert(m.fs.LCOT, to_units=pyunits.USD_2020 / pyunits.m**3)) lcot_wo_rev = value( pyunits.convert( m.fs.LCOT_wo_revenue, to_units=pyunits.USD_2020 / pyunits.m**3 ) ) lcow = value(pyunits.convert(m.fs.LCOW, to_units=pyunits.USD_2020 / pyunits.m**3)) lcow_wo_rev = value( pyunits.convert( m.fs.LCOW_wo_revenue, to_units=pyunits.USD_2020 / pyunits.m**3 ) ) sec = m.fs.specific_energy_intensity() print("\n System costing metrics:") print(f"\nTotal Capital Cost: {capex:.4f} M$") print(f"Wastewater Treatment Capital Cost: {wwtp_capex:.4f} $") print(f"Nanofiltration (r-HGO) Capital Cost: {nf_capex:.4f} $") print(f"Reverse Osmosis Capital Cost: {ro_capex:.4f} $") print(f"\nTotal Operating Cost: {opex:.4f} M$/year") print(f"Wastewater Treatment Operating Cost: {wwtp_opex:.4f} $/yr") print(f"Nanofiltration (r-HGO) Operating Cost: {nf_opex:.4f} $/yr") print(f"Reverse Osmosis Operating Cost: {ro_opex:.4f} $/yr") print(f"\nTotal Externalities: {externalities:.4f} M$/year") print(f"Water recovery revenue: {wrr: .4f} USD/year") print(f"Dye recovery revenue: {drr: .4f} USD/year") print(f"Brine disposal cost: {-1*bdc: .4f} USD/year") print(f"Sludge disposal cost: {-1*sdc: .4f} USD/year") print(f"\nTotal Annual Cost: {annual_investment : .4f} $/year") print(f"Normalized Capital Cost: {capex_norm:.4f} $/m3feed/hr") print(f"Opex Fraction of Annual Cost:{opex_fraction : .4f} %") print(f"Levelized cost of treatment with revenue: {lcot:.4f} $/m3 feed") print(f"Levelized cost of water with revenue: {lcow:.4f} $/m3 permeate") print(f"Levelized cost of treatment without revenue: {lcot_wo_rev:.4f} $/m3 feed") print(f"Levelized cost of water without revenue: {lcow_wo_rev:.4f} $/m3 permeate") print(f"Specific energy intensity: {sec:.3f} kWh/m3 feed") if __name__ == "__main__": model, results = main()