Clarifier Costing Method

There are three classes of clarifier costing types (circular, rectangular, and primary), each with their own parameters, variables, and costing relationships. The default configuration is a circular clarifier, so users must manually change the clarifier type if they wish to invoke the costing method for rectangular or primary clarifiers.

Costing Method Parameters

The following parameters are constructed for the unit on the FlowsheetCostingBlock (e.g., m.fs.costing.clarifier) when applying the cost_clarifier costing method in the watertap_costing_package:

Description

Symbol

Parameter Name

Default Value

Units

Circular clarifier

Capital cost A parameter \(^1\)

\(A_{circular}\)

construction_a_parameter

-6e-4

\(\text{USD}_{2011}\text{/ft}^4\)

Capital cost B parameter \(^1\)

\(B_{circular}\)

construction_b_parameter

98.952

\(\text{USD}_{2011}\text{/ft}^2\)

Capital cost C parameter \(^1\)

\(C_{circular}\)

construction_c_parameter

191806

\(\text{USD}_{2011}\)

Rectangular clarifier

Capital cost A parameter \(^1\)

\(A_{rectangular}\)

construction_a_parameter

-2.9e-3

\(\text{USD}_{2011}\text{/ft}^4\)

Capital cost B parameter \(^1\)

\(B_{rectangular}\)

construction_b_parameter

169.19

\(\text{USD}_{2011}\text{/ft}^2\)

Capital cost C parameter \(^1\)

\(C_{rectangular}\)

construction_c_parameter

94365

\(\text{USD}_{2011}\)

Primary clarifier

Capital cost A parameter \(^2\)

\(A_{primary}\)

capital_a_parameter

-2.9e-3

\(\text{USD}_{2021}\)

Capital cost B parameter \(^2\)

\(B_{primary}\)

capital_b_parameter

538746.398

\(\text{dimensionless}\)

Costing Method Variables

The following variables are constructed on the unit block (e.g., m.fs.unit.costing) when applying the cost_clarifier costing method in the watertap_costing_package:

Description

Symbol

Variable Name

Index

Units

Circular clarifier

Surface area

\(A_{s}\)

surface_area

None

\(\text{ft}^2\)

Rectangular clarifier

Surface area

\(A_{s}\)

surface_area

None

\(\text{ft}^2\)

Primary clarifier

Inlet volumetric flow rate

\(Q_{in}\)

flow_in

[t]

\(\text{gal/day}\)

Capital Cost Calculations

For the circular and rectangular clarifiers, capital cost is dependent upon the surface area, \(A_{s}\), whereas the capital cost of the primary clarifier is based on the volumetric flow rate \(Q_{in}\).

\[C_{cap,circular} = A_{circular} * A_{s}^{2} + B_{circular} * A_{s} + C_{circular}\]
\[C_{cap,rectangular} = A_{rectangular} * A_{s}^{2} + B_{rectangular} * A_{s} + C_{rectangular}\]
\[C_{cap,primary} = A_{primary} * Q_{in}^{B_{primary}}\]

Operating Cost Calculations

Electricity \(C_{elec}\) is a variable operating cost based on the energy intensity \(E\) of the unit process (electricity consumption for the clarifier), electricity price \(P\), electricity flow \(Q\), and the plant utilization factor \(f_{util}\). The annual electricity costs are calculated as:

\[C_{op, tot} = C_{elec} = E Q f_{util} P\]

Code Documentation

References

[1] Sharma, Jwala R., Mohammad Najafi, and Syed R. Qasim. “Preliminary cost estimation models for construction, operation, and maintenance of water treatment plants.” Journal of Infrastructure Systems 19.4 (2013): 451-464.

[2] Byun, Jaewon, Maravelias, Christos. Benchmark Model for Wastewater Treatment Using an Activated Sludge Process. United States: N.p., 21 Jan, 2022. Web. doi: 10.7481/1844539.